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N02201 Commercially Pure Nickel Alloy Rod
Nickel 201 alloy is a commercially pure wrought alloy having properties similar to that of nickel 200 alloy, but with a lower carbon content to avoid embrittlement by inter-granular carbon at high temperatures.
It is resistant to acids and alkalis, and dry gases at room temperature. It is also resistant to mineral acids depending on the temperature and concentration of the solution.
Good resistance to corrosion in acids and alkalis and is most useful under reducing conditions.
Outstanding resistance to caustic alkalis up to and including the molten state.
In acid, alkaline and neutral salt solutions the material shows good resistance, but in oxidising salt solutions severe attack will occur.
Resistant to all dry gases at room temperature and in dry chlorine and hydrogen chloride may be used in temperatures up to 550C.
Resistance to mineral acids varies according to temperature and concentration and whether the solution is aerated or not. Corrosion resistance is better in de-aerated acid.
Nickel 201 can be hot formed to almost any shape. The temperature range 1200°F to 2250°F is recommended and should be carefully abided as the proper temperature is the most important factor in achieving hot malleability. Full information of the forming process should be sought and understood before proceeding.
Nickel 201 can be cold formed by all conventional methods, but because nickel alloys have greater stiffness than stainless steels more power is required to perform the operations.
Nickel 201 is the low carbon version of Nickel 200. It is preferred to Nickel 200 for applications involving exposure to temperatures above 600°F. With low base hardness and lower work-hardening rate, it is particularly suited for cold forming.
The chemical composition nickel 201 alloy is outlined in the following table.
Element | Content (%) |
Nickel, Ni | ≥ 99 |
Iron, Fe | ≤ 0.4 |
Manganese, Mn | ≤ 0.35 |
Silicon, Si | ≤ 0.35 |
Copper, Cu | ≤ 0.25 |
Carbon, C | ≤ 0.020 |
Sulfur, S | ≤ 0.010 |
Physical Properties
The following table shows the physical properties of nickel 201 alloy.
Properties | Metric | Imperial |
Density | 8.89 g/cm3 | 0.321 lb/in3 |
Melting point | 1435 - 1446°C | 2615 - 2635°F |
The mechanical properties of nickel 201 alloy are displayed in the following table.
Properties | Metric | Imperial |
Tensile strength (annealed) | 403 MPa | 58500 psi |
Yield strength (annealed) | 103 MPa | 14900 psi |
Elongation at break (annealed prior to test) | 50% | 50% |
Thermal Properties
The thermal properties of nickel 201 alloy are given in the following table
Properties | Metric | Imperial |
Thermal expansion co-efficient (@20-100°C/68-212°F) | 13.1 µm/m°C | 7.28 µin/in°F |
Thermal conductivity | 79.3 W/mK | 550 BTU.in/hrft².°F |
Other designations that are equivalent to nickel 201 alloy include the following:
ASME SB-160 – SB 163
SAE AMS 5553
DIN 17740
DIN 17750 - 17754
BS 3072-3076
ASTM B 160 - B 163
ASTM B 725
ASTM B730
The following are the list of applications of nickel 201 alloy:
Manufacture and handling of sodium hydroxide, particularly at temperature above 300C.
Production of viscose rayon. Manufacture of soap.
Analine hydrochloride production and in the chlorination of aliphatic hydrocarbons such as benzene, methane and ethane.
Manufacture of vinyl chloride monomer.
Reactors and vessels in which fluorine is generated and reacted with hydrocarbons.
Caustic evaporators
Combustion boats
Electronic components
Plater bars.
Nominal Mechanical Properties of Nickel 201 | |||||
Form | Condition | Tensile Strength Kpsi |
Yield Strength (0.2% Offset) Kpsi |
Elongation in 2" (%) |
Hardness |
Rod and Bar | Hot Finished, Hot Finished and Annealed |
50-60 | 10-25 | 60-40 | 75-100 Brinell |
Cold Drawn | 60-100 | 35-90 | 35-10 | 125-200 Brinell | |
Cold Drawn and Annealed |
50-60 | 10-25 | 60-40 | 75-100 Brinell | |
Plate | Hot Rolled |
50-70 | 12-25 | 60-35 | --- |
Hot Rolled and Annealed |
50-70 | 12-35 | 60-40 | --- | |
Tube and Pipe* | Cold Drawn Annealed |
50-70 | 10-28 | 60-40 | 62 Max Rockwell B |
Stress Relieved | 60-105 | 30-85 | 35-15 | 70-95 Rockwell B |
High Temperature Mechanical Properties of Annealed Nickel 201 | ||||
Temp.°F | Tensile Strength, PSI | Yield Strength, PSI | Elongation,% | Reduction of Area, % |
Room | 58,500 | 15,000 | 50 | 73 |
200 | 56,100 | 15,400 | 45 | 74 |
400 | 54,000 | 14,800 | 44 | 72 |
600 | 52,500 | 15,300 | 42 | 72 |
800 | 41,200 | 13,500 | 58 | 80 |
1000 | 33,100 | 12,100 | 60 | 84 |
1200 | 22,200 | 10,200 | 74 | 90 |